PerformOEE

PerformOEE is a smart factory software solution designed to drive real-time operational performance management and continuous improvement in manufacturing environments. Trusted by leading manufacturers worldwide, PerformOEE is deployed across discrete, batch, and continuous production processes, offering three tailored applications—Optima, Maxima, and Ultima—to meet the needs of entry-level users, advanced operations, and highly regulated industries. Its modular, scalable architecture enables deployment at the plant level or as an enterprise-wide solution spanning multiple sites, geographies, and time zones, with multilingual support ensuring accessibility for global teams. PerformOEE can automatically collect real-time data from equipment controllers. This automated data acquisition is complemented by an intuitive operator interface, where users can augment data, receive instant feedback on performance, and interact with the system in real time. The unique RootMap feature translates technical equipment information into clear, actionable language, making it easy for operators to understand and address issues, such as translating cryptic fault codes into plain explanations like “machine is out of bottle tops.” RootMap also supports scenario mapping, allowing multiple alarms to be grouped under a single scenario for streamlined troubleshooting. Rapid issue detection and intervention are supported by SIC Charts, which allow line managers to assess performance-impacting issues in under 30 seconds. This empowers quick decision-making to maintain output, prevent unacceptable losses, and address recurring failures. PerformOEE offers unlimited, customizable reports and dashboards tailored to the needs of various business functions, including production, maintenance, quality, and finance. Users can create dashboards for specific purposes, such as management reviews or continuous improvement meetings, and schedule automated email distribution of reports to predefined recipients. Operator engagement is facilitated through on-screen Notes and Actions, allowing commentary on performance, assignment, and tracking of tasks, and access to standardized instructions or troubleshooting guides. The ActNow™ alert system provides real-time alarms for performance deviations, while MyAlert™ enables configurable notifications via SMS or email to ensure timely intervention by the right personnel. Predictive capabilities are built in, with access to process and equipment parameters enabling the prediction and prevention of potential OEE losses before they occur. PerformOEE supports real-time statistical process control (SPC) analysis of both OEE and non-OEE parameters, helping manage process variables such as weights, temperatures, and material levels to prevent unplanned outages and parametric drift. The optional Accelerate module, based on the Six Sigma DMAIC methodology, manages continuous improvement projects and links directly to performance benchmarks and historical data.

PerformOEE automatically collects data from equipment controllers in real time, minimizing manual data entry and ensuring accuracy across all production processes. Its operator interface allows users to augment automated data and receive instant performance feedback, enabling rapid intervention and proactive management of production issues. This real-time visibility empowers teams to act on performance deviations before they escalate into significant losses, supporting a culture of immediate response and continuous improvement. The platform offers a suite of advanced analytics, including PlantWatch for real-time line status, SIC Charts for rapid issue assessment, and Condition-Based Monitoring for automated escalation and resolution tracking. Pareto Reports and drill-down analytics provide deep insights into the root causes of OEE losses, quantifying their impact in terms of time, percentage, units, and cost. These tools enable organizations to identify, prioritize, and address the most significant opportunities for improvement.

• Small Businesses (1-99)
• Mid Market (100-500)
• Enterprise (500+)